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Our Quality Control involves:
Plant has Compressed Air System for LVP & SVP with Two Oil Free Air Compressors with following Capacities have been provided to supply Process Air & Instrument Air.
| Capacity (CFM) | Quantity | Make |
| 189 CFM | 02 No. | Atcorp |
The compressed air produced by the air compressor is stored in an air receiver the air is first passed through 5 micron filter before enters the air dryer the air is stored in two receiver tanks at the utility area finally the air is passed through 0.2 micron filter installed at users point.
Plant has three Chilling Plant for LVP & SVP Area to provide Chilled Water in HVAC System. Following chillers are provided in the Plant:-
| Capacity | Quantity | Make |
| 240TR | 01 No. | Atcorp |
| 200TR | 01 No. | Atcorp |
| 150TR | 01 No. | Atcorp |
Boilers generate steam which is used for heating purpose and other utilities. Details are mention below as per capacity.
| Capacity | Quantity | Make |
| Boiler – 3 Ton | 01 No. | Industrials Boilers Ltd. |
Plant has an electricity connection of 1000 KVA, supplied Uttarakhand State electricity Board and has its own electricity generation by following DG System
| Capacity | Quantity | Make |
| 750 KVA | 01 No. | Jackson & Company |
| 250 KVA | 01 No. | Jackson & Company |
The concerned Staff responsible for maintenance are trained about the procedures for maintenance and the relevant formats for recording.
All the Air Handling Units (AHUs) and Water Treatment Plants are taken in to consideration as per the Standard Operating Procedure of Planned Preventive Maintenance. The Annual Plan for Preventive Maintenance of all AHUs and Water Systems is prepared at the beginning of the Calendar Year. This Annual Plan is prepared with the proposed date of Preventive Maintenance as per defined frequency in Standard Operating Procedure. Preventive Maintenance of all AHUs and Water Treatment Plant is carried out as per the respective Preventive Maintenance Procedures. Record of the Preventive Maintenance is maintained in the respective checklist prepared as per the corresponding procedures for Preventive Maintenance.
Manufacturing equipment’s are designed, located and maintained to suit their intended purpose. They are designed so that can be easily and thoroughly cleaned. The equipments are cleaned according to written procedures and stored only in a clean and dry condition.
All the product contact parts are made up of SS316 Stainless Steel. All product contact material is validated during Process Validation and Stability Studies on the Product. All equipments are designed as per cGMP for ease cleaning and maintenance.
Each Area in Production undergoes cleaning as per the Standard Operating Procedure on cleaning. The SOPs clearly specify the type of cleaning agents to be used and the sanitizing agents with their concentration and frequency. All the equipments are cleaned after use as per their cleaning procedure. The cleaning procedures are validated as per the Cleaning Validation Protocol. The cleaning of equipment is evaluated based on the rinse water / swab analysis.
The Air Handling System is cleaned as per the Standard Operating Procedure. Pre-filter and Micro filters are cleaned with wet and dry cleaning method as defined in SOP. The ducts are cleaned with vacuum cleaner, as per the frequency in the Standard Operating Procedure. Dust extraction systems are vacuum cleaned as per the Standard Operating Procedure.